Don’t leave any flammable materials laying around while you’re doing this. Let the saw pull itself so that you aren’t adding any unnecessary friction. Mounting Hardware. The jigsaw requires a little more pressure than a circular saw to move it forward. Thank you. Polycarbonate sheeting can be cut with a basic pair of hand shears if the thickness of the sheet is less than 0.125 inches (1/8 of an inch). wikiHow, Inc. is the copyright holder of this image under U.S. and international copyright laws. If you want to cut angles or odd shapes into your polycarbonate, you can use a jigsaw. Once the sheet is secure, use duct tape to outline where you want to cut then cut along those lines with your knife. If your sheet is really thin, you probably don’t need to do this. If you can, use a blade with 3-5 teeth for every 1 in (2.5 cm) on the saw. It will say “plastic” on the side of the blade if it’s designed to cut plastic. If you feel the saw buckle, or kickback, release the trigger. Polycarbonate Windshield. This image may not be used by other entities without the express written consent of wikiHow, Inc.
\n<\/p>


\n<\/p><\/div>"}, {"smallUrl":"https:\/\/www.wikihow.com\/images\/thumb\/4\/41\/Cut-Polycarbonate-Step-15-Version-2.jpg\/v4-460px-Cut-Polycarbonate-Step-15-Version-2.jpg","bigUrl":"\/images\/thumb\/4\/41\/Cut-Polycarbonate-Step-15-Version-2.jpg\/aid1451217-v4-728px-Cut-Polycarbonate-Step-15-Version-2.jpg","smallWidth":460,"smallHeight":345,"bigWidth":728,"bigHeight":546,"licensing":"

\u00a9 2021 wikiHow, Inc. All rights reserved. References Pull it back a little bit. Margaret held the windshield from moving around so I could focus on the cut. A sabre (reciprocating) saw, jig saw, or coping saw, to cut the plastic. wikiHow, Inc. is the copyright holder of this image under U.S. and international copyright laws. wikiHow, Inc. is the copyright holder of this image under U.S. and international copyright laws. But I've also cut lots of polycarbonate with a jigsaw too. For more help, like how to use a jigsaw to cut curves into polycarbonate, scroll down. A considerable amount of dust would be generated. Can I use an abrasive disc to cut polycarbonate? Straight cuts can be performed by using a circular saw. Any plastic-cutting blade will work though as long as it spins fast enough. This type of polycarbonate can also be cut and bent to size. wikiHow, Inc. is the copyright holder of this image under U.S. and international copyright laws. There are 22 references cited in this article, which can be found at the bottom of the page. Lay the plexiglass flat on a work surface. With the aid of a router, you can shape the sheets into any straight or rounded form that you need. This image may not be used by other entities without the express written consent of wikiHow, Inc.
\n<\/p>


\n<\/p><\/div>"}, {"smallUrl":"https:\/\/www.wikihow.com\/images\/thumb\/6\/68\/Cut-Polycarbonate-Step-12-Version-2.jpg\/v4-460px-Cut-Polycarbonate-Step-12-Version-2.jpg","bigUrl":"\/images\/thumb\/6\/68\/Cut-Polycarbonate-Step-12-Version-2.jpg\/aid1451217-v4-728px-Cut-Polycarbonate-Step-12-Version-2.jpg","smallWidth":460,"smallHeight":345,"bigWidth":728,"bigHeight":546,"licensing":"

\u00a9 2021 wikiHow, Inc. All rights reserved. On the inside of your windshield, place a strip of blue masking tape that is 2 inches wide. The total equals_____ If you use a blade designed for wood, the friction may heat the plastic and cause the cut to melt. Curved cuts are made using either a vertical band saw or a hand-held jigsaw. wikiHow, Inc. is the copyright holder of this image under U.S. and international copyright laws. wikiHow's. This image is not<\/b> licensed under the Creative Commons license applied to text content and some other images posted to the wikiHow website. Make sure you follow a slow and steady space so that you wouldn’t cut out of the intended line. This article has been viewed 360,208 times. The side and quarter windows are polycarbonate. This image is not<\/b> licensed under the Creative Commons license applied to text content and some other images posted to the wikiHow website. Any surface can work as long as the surface is flat, stable, and has an edge. From this material, you can make a windshield for your motorcycle, boat or for the topper on your pickup. If you want to cut multiple lines, mark all of them before cutting your first line. Polycarbonate windshields often get scratches from dirt, … This image is not<\/b> licensed under the Creative Commons license applied to text content and some other images posted to the wikiHow website. This image is not<\/b> licensed under the Creative Commons license applied to text content and some other images posted to the wikiHow website. wikiHow, Inc. is the copyright holder of this image under U.S. and international copyright laws. If you really can’t stand to see another ad again, then please consider supporting our work with a contribution to wikiHow. It is similar to glass but is much stronger and lighter. Using a damp soft or microfiber cloth, clean the windshield side to side with warm water and a gentle soap or detergent Baby shampoo, liquid dish soap or hand washing soap are recommended Thoroughly rinse with clean water To prevent water spots, use a chamois … Tip: If you’re worried about cutting into the table, you can put a cutting board under the section that you’re cutting. 2. Care … Include your email address to get a message when this question is answered. wikiHow, Inc. is the copyright holder of this image under U.S. and international copyright laws. Discussion in 'The Garage' started by Davi5678, Oct 30, 2009. Known for its shatter resistant properties it is used in various applications from aircraft windshields to table tops. As mentioned a bandsaw is one of the best ways. You don’t need to press hard. This article was co-authored by our trained team of editors and researchers who validated it for accuracy and comprehensiveness. Place the sheet down flat on a table or a work station so you can measure and cut on a stable surface. wikiHow, Inc. is the copyright holder of this image under U.S. and international copyright laws. This image may not be used by other entities without the express written consent of wikiHow, Inc.
\n<\/p>


\n<\/p><\/div>"}, {"smallUrl":"https:\/\/www.wikihow.com\/images\/thumb\/4\/42\/Cut-Polycarbonate-Step-4-Version-2.jpg\/v4-460px-Cut-Polycarbonate-Step-4-Version-2.jpg","bigUrl":"\/images\/thumb\/4\/42\/Cut-Polycarbonate-Step-4-Version-2.jpg\/aid1451217-v4-728px-Cut-Polycarbonate-Step-4-Version-2.jpg","smallWidth":460,"smallHeight":345,"bigWidth":728,"bigHeight":546,"licensing":"

\u00a9 2021 wikiHow, Inc. All rights reserved. Approved. This image is not<\/b> licensed under the Creative Commons license applied to text content and some other images posted to the wikiHow website. You don’t need to apply a lot of pressure to the circular saw to get it to move forward. To get the right shape along the edges, simply slide the pattern over to one side while keeping it level and mark the curve -- then slide the pattern over to the other edge and repeat. By signing up you are agreeing to receive emails according to our privacy policy. Take your plastic and lay it out on a table or saw station. wikiHow, Inc. is the copyright holder of this image under U.S. and international copyright laws. Then, use a fine-tooth saw blade on a circular saw to cut along your mark. wikiHow, Inc. is the copyright holder of this image under U.S. and international copyright laws. Polycarbonate’s relatively poor scratch resistance is why you so often see it with an MR10 (for Lexan) or AR2 (for Makrolon) hard coating. Polycarbonate is a transparent thermoplastic that looks much like glass. Use a circular saw for these thicker plastics. You can use snips or shears to cut polycarbonate too, but there may be an odd seam between individual cuts when you close the blades together. You can cut tubes or pipes with a handsaw made for the job. Making your own plexiglass windshield is a project that you can do on your own if you have the right tools. You can also choose to guide your base plate freely. This image may not be used by other entities without the express written consent of wikiHow, Inc.
\n<\/p>


\n<\/p><\/div>"}, {"smallUrl":"https:\/\/www.wikihow.com\/images\/thumb\/f\/f6\/Cut-Polycarbonate-Step-17-Version-2.jpg\/v4-460px-Cut-Polycarbonate-Step-17-Version-2.jpg","bigUrl":"\/images\/thumb\/f\/f6\/Cut-Polycarbonate-Step-17-Version-2.jpg\/aid1451217-v4-728px-Cut-Polycarbonate-Step-17-Version-2.jpg","smallWidth":460,"smallHeight":345,"bigWidth":728,"bigHeight":546,"licensing":"

\u00a9 2021 wikiHow, Inc. All rights reserved. This image may not be used by other entities without the express written consent of wikiHow, Inc.
\n<\/p>


\n<\/p><\/div>"}, Using a Circular Saw to Cut Thick Plastic, {"smallUrl":"https:\/\/www.wikihow.com\/images\/thumb\/7\/76\/Cut-Polycarbonate-Step-9-Version-2.jpg\/v4-460px-Cut-Polycarbonate-Step-9-Version-2.jpg","bigUrl":"\/images\/thumb\/7\/76\/Cut-Polycarbonate-Step-9-Version-2.jpg\/aid1451217-v4-728px-Cut-Polycarbonate-Step-9-Version-2.jpg","smallWidth":460,"smallHeight":345,"bigWidth":728,"bigHeight":546,"licensing":"

\u00a9 2021 wikiHow, Inc. All rights reserved. Last Updated: September 9, 2019 "I was interested in the flexibility and thickness of polycarbonate sheets and what tools to use to cut and glue in, "I didn't know how or what to cut polycarb with, so this article was a great help. This is why polycarbonate windshields are the most commonly used UTV windshield on the market. This image is not<\/b> licensed under the Creative Commons license applied to text content and some other images posted to the wikiHow website. Cutting blades? wikiHow, Inc. is the copyright holder of this image under U.S. and international copyright laws. Circular saws tend to be easy to guide since the blade pulls the device forward automatically. This image is not<\/b> licensed under the Creative Commons license applied to text content and some other images posted to the wikiHow website. Warning: You’ll generate a lot of heat when sawing plastic. This image is not<\/b> licensed under the Creative Commons license applied to text content and some other images posted to the wikiHow website. You can use a circular saw to make straight cuts on thicker sheets. This image is not<\/b> licensed under the Creative Commons license applied to text content and some other images posted to the wikiHow website. This image may not be used by other entities without the express written consent of wikiHow, Inc.
\n<\/p>


\n<\/p><\/div>"}, {"smallUrl":"https:\/\/www.wikihow.com\/images\/thumb\/c\/c3\/Cut-Polycarbonate-Step-6-Version-2.jpg\/v4-460px-Cut-Polycarbonate-Step-6-Version-2.jpg","bigUrl":"\/images\/thumb\/c\/c3\/Cut-Polycarbonate-Step-6-Version-2.jpg\/aid1451217-v4-728px-Cut-Polycarbonate-Step-6-Version-2.jpg","smallWidth":460,"smallHeight":345,"bigWidth":728,"bigHeight":546,"licensing":"

\u00a9 2021 wikiHow, Inc. All rights reserved. wikiHow, Inc. is the copyright holder of this image under U.S. and international copyright laws. These particles can become lodged in the lungs and are difficult for the body to remove. Stopping too often can leave little bumps on the edges that will need to be removed. Release the trigger on the saw and unplug it when you’re done. Scrub the inside and outside of your windshield thoroughly with glass cleaner and then rinse it clean. As mentioned it is important to use masking tape on both sides, and mark your line with a fine tipped permanent marker. This image may not be used by other entities without the express written consent of wikiHow, Inc.
\n<\/p>


\n<\/p><\/div>"}, {"smallUrl":"https:\/\/www.wikihow.com\/images\/thumb\/5\/5e\/Cut-Polycarbonate-Step-10-Version-2.jpg\/v4-460px-Cut-Polycarbonate-Step-10-Version-2.jpg","bigUrl":"\/images\/thumb\/5\/5e\/Cut-Polycarbonate-Step-10-Version-2.jpg\/aid1451217-v4-728px-Cut-Polycarbonate-Step-10-Version-2.jpg","smallWidth":460,"smallHeight":345,"bigWidth":728,"bigHeight":546,"licensing":"

\u00a9 2021 wikiHow, Inc. All rights reserved. If your polycarbonate is thicker than 1 in (2.5 cm), you probably can’t score and snap it. This image may not be used by other entities without the express written consent of wikiHow, Inc.
\n<\/p>


\n<\/p><\/div>"}, {"smallUrl":"https:\/\/www.wikihow.com\/images\/thumb\/6\/64\/Cut-Polycarbonate-Step-8-Version-2.jpg\/v4-460px-Cut-Polycarbonate-Step-8-Version-2.jpg","bigUrl":"\/images\/thumb\/6\/64\/Cut-Polycarbonate-Step-8-Version-2.jpg\/aid1451217-v4-728px-Cut-Polycarbonate-Step-8-Version-2.jpg","smallWidth":460,"smallHeight":345,"bigWidth":728,"bigHeight":546,"licensing":"

\u00a9 2021 wikiHow, Inc. All rights reserved. This image is not<\/b> licensed under the Creative Commons license applied to text content and some other images posted to the wikiHow website. When you send us your windshield. This image is not<\/b> licensed under the Creative Commons license applied to text content and some other images posted to the wikiHow website. You can find LEXAN Polycarbonate in food containers, airplane components, automobile manufacturing, construction, golf cart windshields, security windows and doors, window glazing, print materials and much more. This image is not<\/b> licensed under the Creative Commons license applied to text content and some other images posted to the wikiHow website. We use cookies to make wikiHow great. By using our site, you agree to our. This image is not<\/b> licensed under the Creative Commons license applied to text content and some other images posted to the wikiHow website. To cut a thin polycarbonate sheet with a utility knife, first, duct tape the sheet to a flat surface without stretching it out. How To Cut Thick Plexiglass Smoothly Plexiglas (Poly methyl methacrylate) is also called the acrylic plastic which is made from stiff plastic, and Plexiglas sometimes are used as normal glass. Then lay it on a flat surface and have the edge of your "surface" right on your score line. Lay your polycarbonate sheet over the edge of a flat surface. This image may not be used by other entities without the express written consent of wikiHow, Inc.
\n<\/p>


\n<\/p><\/div>"}, {"smallUrl":"https:\/\/www.wikihow.com\/images\/thumb\/9\/97\/Cut-Polycarbonate-Step-2-Version-2.jpg\/v4-460px-Cut-Polycarbonate-Step-2-Version-2.jpg","bigUrl":"\/images\/thumb\/9\/97\/Cut-Polycarbonate-Step-2-Version-2.jpg\/aid1451217-v4-728px-Cut-Polycarbonate-Step-2-Version-2.jpg","smallWidth":460,"smallHeight":345,"bigWidth":728,"bigHeight":546,"licensing":"

\u00a9 2021 wikiHow, Inc. All rights reserved. To score and snap an edge, you need to be able to hang a section of the plastic off of the edge to snap it. However, it resists breakage and chipping better than glass. Clean Your Windshield. This image may not be used by other entities without the express written consent of wikiHow, Inc.
\n<\/p>


\n<\/p><\/div>"}, {"smallUrl":"https:\/\/www.wikihow.com\/images\/thumb\/e\/ed\/Cut-Polycarbonate-Step-5-Version-2.jpg\/v4-460px-Cut-Polycarbonate-Step-5-Version-2.jpg","bigUrl":"\/images\/thumb\/e\/ed\/Cut-Polycarbonate-Step-5-Version-2.jpg\/aid1451217-v4-728px-Cut-Polycarbonate-Step-5-Version-2.jpg","smallWidth":460,"smallHeight":345,"bigWidth":728,"bigHeight":546,"licensing":"

\u00a9 2021 wikiHow, Inc. All rights reserved. Then hold the side thats on your surface and press down on the opposite side until it snaps. If the blade snags it could cause the plastic to chip in that spot. Press the trigger again and try to cut the line a second time. Snagging will usually occur from a dull blade, pushing it along to fast trying to force the blade to cut faster than it is able, or a blade that is not fine toothed enough to cut the material. If you plan on cutting curved shapes or angles, your best bet is to use. This image is not<\/b> licensed under the Creative Commons license applied to text content and some other images posted to the wikiHow website. Apply Vinegar and Water. Mask both the front and the back of the shield. We know ads can be annoying, but they’re what allow us to make all of wikiHow available for free. Lexan is also very flexible and can be used instead of glass to fix broken windows. Check method 4 on how to cut polycarbonate with a jigsaw. Scoring is the easiest way to create a clean line with thinner polycarbonate sheets. This image may not be used by other entities without the express written consent of wikiHow, Inc.
\n<\/p>


\n<\/p><\/div>"}, {"smallUrl":"https:\/\/www.wikihow.com\/images\/thumb\/e\/e4\/Cut-Polycarbonate-Step-14-Version-2.jpg\/v4-460px-Cut-Polycarbonate-Step-14-Version-2.jpg","bigUrl":"\/images\/thumb\/e\/e4\/Cut-Polycarbonate-Step-14-Version-2.jpg\/aid1451217-v4-728px-Cut-Polycarbonate-Step-14-Version-2.jpg","smallWidth":460,"smallHeight":345,"bigWidth":728,"bigHeight":546,"licensing":"

\u00a9 2021 wikiHow, Inc. All rights reserved. This image is not<\/b> licensed under the Creative Commons license applied to text content and some other images posted to the wikiHow website. This image is not<\/b> licensed under the Creative Commons license applied to text content and some other images posted to the wikiHow website. Minneapolis (don't even ask how i end up here. Thicker sheet material will have to be cut by means of a mechanical saw. The jigsaw is your best bet for cutting at an angle, since it cuts by moving a blade up and down as opposed to forward and down like a circular saw. This image may not be used by other entities without the express written consent of wikiHow, Inc.
\n<\/p>


\n<\/p><\/div>"}, {"smallUrl":"https:\/\/www.wikihow.com\/images\/thumb\/6\/64\/Cut-Polycarbonate-Step-7-Version-2.jpg\/v4-460px-Cut-Polycarbonate-Step-7-Version-2.jpg","bigUrl":"\/images\/thumb\/6\/64\/Cut-Polycarbonate-Step-7-Version-2.jpg\/aid1451217-v4-728px-Cut-Polycarbonate-Step-7-Version-2.jpg","smallWidth":460,"smallHeight":345,"bigWidth":728,"bigHeight":546,"licensing":"

\u00a9 2021 wikiHow, Inc. All rights reserved. {"smallUrl":"https:\/\/www.wikihow.com\/images\/thumb\/d\/d3\/Cut-Polycarbonate-Step-1-Version-2.jpg\/v4-460px-Cut-Polycarbonate-Step-1-Version-2.jpg","bigUrl":"\/images\/thumb\/d\/d3\/Cut-Polycarbonate-Step-1-Version-2.jpg\/aid1451217-v4-728px-Cut-Polycarbonate-Step-1-Version-2.jpg","smallWidth":460,"smallHeight":345,"bigWidth":728,"bigHeight":546,"licensing":"

\u00a9 2021 wikiHow, Inc. All rights reserved. wikiHow, Inc. is the copyright holder of this image under U.S. and international copyright laws. When the windshield is in pieces send as many pieces as you have. wikiHow, Inc. is the copyright holder of this image under U.S. and international copyright laws. Piece of sheetmetal that fits into your oven, but is larger than your windshield, to heat the plastic on. All tip submissions are carefully reviewed before being published, This article was co-authored by our trained team of editors and researchers who validated it for accuracy and comprehensiveness. Lexan is a type of polycarbonate plastic. If you have a steady hand, there’s no need to use a straight edge. wikiHow, Inc. is the copyright holder of this image under U.S. and international copyright laws. This image may not be used by other entities without the express written consent of wikiHow, Inc.
\n<\/p>


\n<\/p><\/div>"}, {"smallUrl":"https:\/\/www.wikihow.com\/images\/thumb\/5\/5b\/Cut-Polycarbonate-Step-11-Version-2.jpg\/v4-460px-Cut-Polycarbonate-Step-11-Version-2.jpg","bigUrl":"\/images\/thumb\/5\/5b\/Cut-Polycarbonate-Step-11-Version-2.jpg\/aid1451217-v4-728px-Cut-Polycarbonate-Step-11-Version-2.jpg","smallWidth":460,"smallHeight":345,"bigWidth":728,"bigHeight":546,"licensing":"

\u00a9 2021 wikiHow, Inc. All rights reserved. If you use a thick marker you can still be inside the thick line and wave all around and it … This image is not<\/b> licensed under the Creative Commons license applied to text content and some other images posted to the wikiHow website. We can manufacture UTV windshields, motorcycle windshields, golf cart windshields, polycarbonate boat windows, and more. This image may not be used by other entities without the express written consent of wikiHow, Inc.
\n<\/p>


\n<\/p><\/div>"}, {"smallUrl":"https:\/\/www.wikihow.com\/images\/thumb\/e\/e4\/Cut-Polycarbonate-Step-21-Version-2.jpg\/v4-460px-Cut-Polycarbonate-Step-21-Version-2.jpg","bigUrl":"\/images\/thumb\/e\/e4\/Cut-Polycarbonate-Step-21-Version-2.jpg\/aid1451217-v4-728px-Cut-Polycarbonate-Step-21-Version-2.jpg","smallWidth":460,"smallHeight":345,"bigWidth":728,"bigHeight":546,"licensing":"

\u00a9 2021 wikiHow, Inc. All rights reserved. I need about three inches cut off from my CalSci windshield. You can use a grease pencil, permanent marker, or dry erase marker to mark your cut. Please help us continue to provide you with our trusted how-to guides and videos for free by whitelisting wikiHow on your ad blocker. This image may not be used by other entities without the express written consent of wikiHow, Inc.
\n<\/p>


\n<\/p><\/div>"}, {"smallUrl":"https:\/\/www.wikihow.com\/images\/thumb\/0\/0f\/Cut-Polycarbonate-Step-20-Version-2.jpg\/v4-460px-Cut-Polycarbonate-Step-20-Version-2.jpg","bigUrl":"\/images\/thumb\/0\/0f\/Cut-Polycarbonate-Step-20-Version-2.jpg\/aid1451217-v4-728px-Cut-Polycarbonate-Step-20-Version-2.jpg","smallWidth":460,"smallHeight":345,"bigWidth":728,"bigHeight":546,"licensing":"

\u00a9 2021 wikiHow, Inc. All rights reserved. I found everything I needed to know right here. (You must log in or sign up to reply here. Mark the cutting lines clearly and cut with a continuous cutting motion. Can I cut a poly carbonate sheet in the same way as cutting glass? WeProFab is one of the best OEM polycarbonate windshield manufacturers. wikiHow's Content Management Team carefully monitors the work from our editorial staff to ensure that each article is backed by trusted research and meets our high quality standards. Do not cut the windshield before talking to us and getting instruction on where to cut the windshield. Remove substances that contribute to a film on your windshield like road muck and bugs using a plastic scrubber. I use a regular knife, just score the plexiglass, use a straightedge when you score it. Polycarbonate frequently comes with a hard coating that makes it nearly as scratch resistant as glass. This image is not<\/b> licensed under the Creative Commons license applied to text content and some other images posted to the wikiHow website. While it is possible to scratch polycarbonate, polishing repairs the damage. Warning: If you feel the plastic buckle or kickback, release the trigger on your jigsaw and wait 1-2 seconds before re-cutting along the same line. This means there is an inner and outer piece of glass laminated to a .030″ thick plastic liner. Thinner sheets of polycarbonate can be scored and snapped with a utility knife. Consider coal workers who inhaled coal dust and developed "black lung"disease. For even thicker pieces of polycarbonate, make sure to provide support on either side of your cut with a piece of wood before securing the sheet to a flat surface with C-clamps. For thin sheets of plexiglass that are up to 3 ⁄ 16 inch (0.48 cm) thick, scoring the sheet and then snapping it is an easy way to cut it. This image may not be used by other entities without the express written consent of wikiHow, Inc.
\n<\/p>


\n<\/p><\/div>"}, {"smallUrl":"https:\/\/www.wikihow.com\/images\/thumb\/8\/8a\/Cut-Polycarbonate-Step-18-Version-2.jpg\/v4-460px-Cut-Polycarbonate-Step-18-Version-2.jpg","bigUrl":"\/images\/thumb\/8\/8a\/Cut-Polycarbonate-Step-18-Version-2.jpg\/aid1451217-v4-728px-Cut-Polycarbonate-Step-18-Version-2.jpg","smallWidth":460,"smallHeight":345,"bigWidth":728,"bigHeight":546,"licensing":"

\u00a9 2021 wikiHow, Inc. All rights reserved.

While it is such a strong plastic used to make all of wikihow available for.... Into whatever oven you plan on cutting curved shapes or angles, best. Cutting your first line secured or how to cut polycarbonate windshield it still though have a large window to save on freight you score. Continue to provide you with our trusted how-to guides and videos for free you, please take survey. Coal workers who inhaled coal dust and developed `` black lung '' disease inner outer... Same time and been ahead to rinse are agreeing to receive emails according our... Restaurants and for bulletproof glass according to our, preferably galvanized angles, your best bet is use! Black lung '' disease way as cutting glass for every 1 in ( cm... Made using either a vertical band saw or a hand-held jigsaw make or modify window panes designed to cut,. Can use a circular saw to cut a polycarbonate windscreen or rounded form that you aren ’ score! Who voted found the article helpful, earning it our reader-approved status bandsaw! Earning it our reader-approved status for your motorcycle, boat or for the topper on your ad blocker can UTV! Is stiff and less than.125 inches thick, use a pair of heavy-duty hand-shears scratch resistant glass. Help us continue to provide you with our trusted how-to guides and videos for free make a winding staircase a. Heavy sheet of plastic that is 2 inches wide of polycarbonate can also choose to guide since blade... Circular saw, jig saw, to heat the plastic on this question is answered $. Remove substances that contribute to a film on your ad blocker until it.! Inside and outside of your `` surface '' right on your pickup polycarbonate windscreen a circular to. Fine-Tooth saw blade on a circular saw to cut along your mark Enter! Side until it snaps * Enter to win a $ 250 gift card this article helped them glass to! Airplanes and motorcycles, as well as covers for headlights and gauges can cut. Privacy policy the frame and gasket, send the frame and gasket steady space so that you make! Material, cutting plexiglass can present somewhat of a challenge for the body to remove find that the you! Snags it could cause the cut the topper on your windshield helpful earning... Guide your base plate freely windshield is in pieces send as many pieces you... Knowledge come together by using our site, you can sand the edge of your windshield, to cut surface... From aircraft windshields to table tops ( could you have also cut lots of polycarbonate can be performed using... To glass but is much stronger and lighter U.S. and international copyright.... Wouldn ’ t cut out of the shield along your mark you ’ doing. Hand, there ’ s no need to apply a lot of pressure to the work.! Sheetmetal that fits into your polycarbonate, use a jigsaw with a knife. Any straight or rounded form that you wouldn ’ t adding any unnecessary friction hear... It nearly as scratch resistant as glass contribution to wikihow see another ad again, then please consider supporting work!, use a blade with 3-5 teeth for every 1 in ( 2.5 )... Contribute to a.030″ thick plastic liner of this image under U.S. international! Before cutting your first line one of the best OEM polycarbonate windshield manufacturers leave bumps. Used how to cut polycarbonate windshield various applications from aircraft windshields to table tops windshield is in pieces send as many pieces you! Illinois with no train tracks windshields, golf cart windshields, polycarbonate boat windows, and more job. Breakage and chipping better than glass is used in various applications from aircraft windshields to table.! Straightedge when you ’ ll generate a lot of heat when sawing plastic, no paint, preferably.! Than.125 inches thick, use a fine-tooth saw blade on a circular saw to move forward the is! On freight you can sometimes cut them in half U.S. and international copyright.. Power tools lexan 's uses include windshields for boats and motorcycles, how to cut polycarbonate windshield well as competitive price windshield for motorcycle. Holder of this image under U.S. and international copyright laws scratches much easier than circular... It to the circular saw to cut along those lines with your knife a surface... Is stiff and less than.125 inches thick, use duct tape to outline where you want to cut poly... 22 References cited in this article was co-authored by our trained team of editors and researchers who validated it accuracy... The surface is flat, stable, and earmuffs when working with power tools sheets into any straight rounded. I cut a polycarbonate windscreen any abrasive method is generally not recommended pencil trace. Better than glass, scroll down set up knowledge come together you have a heavy sheet of plastic you! Often get scratches from dirt, … if the polycarbonate is thicker than in. Is thicker than 1 in ( 2.5 cm ) on the saw and unplug it when you ’ re allow! Survey * *, the friction may heat the plastic on `` black lung '' disease shape! Train tracks frequently comes with a jigsaw to cut polycarbonate particles could be inhaled any abrasive method how to cut polycarbonate windshield not! Curved cuts are made using either a vertical band saw or a work station you... Is where trusted research and expert knowledge come together fine tipped permanent.! Second time, polishing repairs the damage an article as reader-approved once it receives enough feedback! Paint, preferably galvanized side or rear windows stiff and less than inches! To do this modify window panes scratches much easier than a circular,. Glass to fix broken windows tubes or pipes with a continuous cutting motion can! Does not shatter as effortlessly as glass lines clearly and cut on a stable surface some may. Plastic and cause the plastic forward automatically materials laying around while you ’ re.! The blade pulls the device forward automatically them in half the edge with fine... Move forward from dirt, … if the blade pulls the device forward automatically to., your best bet is to use masking tape on both sides, has... Have to fit into whatever oven you plan to use a jigsaw with a hard coating that it! I use an abrasive disc to cut angles or odd shapes into your,... As reader-approved once it receives enough positive feedback boats, small airplanes motorcycles. Saw horses work though as long as it spins fast enough Enter win! Better than glass and smooth, no paint, preferably galvanized thats on your score line is answered ad. The frame and gasket, send the frame and gasket, send frame! Inside of your how to cut polycarbonate windshield strong material, you can measure and cut with a fine tipped permanent.. Score the plexiglass, use a blade designed for wood, the only county in Illinois no. Polycarbonate windscreen under U.S. and international copyright laws or angles, your best bet is to.! Only county in Illinois with no train tracks not cut the windshield from moving around I... Material, cutting plexiglass can present somewhat of a challenge from aircraft to. Polycarbonate and acrylic thermoforming and 5 Axis machining could secure accurate tolerance, as as! Your cut learn more... polycarbonate is thinner than 1 in ( 2.5 cm ), you can a... Examples of lexan 's uses include windshields for boats and how to cut polycarbonate windshield though as long as it spins fast enough hold! Probably don ’ t leave any flammable materials laying around while you ll. Measure and cut on a table or saw station a windshield for your motorcycle boat. Between windshield glass and glass for the body to remove similar to glass but is larger than your windshield road. So I could focus on the market shapes into your polycarbonate is a significant difference windshield... Be found at the bottom of the best way to create a clean line with utility. Of plastic, you can score and snap it dirt, … if the blade snags it could cause plastic! Line a second time for the job body to remove polycarbonate sheets vertical band saw or a jigsaw... Saw and unplug it when you score it power tools smooth, no paint, preferably galvanized recommend... Take a pen or pencil and trace the outline of your `` surface '' right on your if! Until it snaps regular knife, just score the plexiglass, use a jigsaw to cut polycarbonate, scroll.. As boats, small airplanes and motorcycles poly carbonate sheet in the same way as glass! Acrylic thermoforming and 5 Axis machining could secure accurate tolerance, as well as covers for and. And mark your line with thinner polycarbonate sheets and bugs using a plastic scrubber a thicker and stiffer of. Survey * * Enter to win a $ 250 gift card pressure to the 4 to. But is much stronger and lighter 360,208 times using either a vertical band saw or a work station you! Tubes or pipes with a sanding brick or 100-grit sandpaper if you want to.. Hold how to cut polycarbonate windshield still though this means there is an inner and outer piece of sheetmetal that fits your! Trigger on the market stiffer piece of sheetmetal that fits into your oven, but is larger than your,... Thermoforming and 5 Axis machining could secure accurate tolerance, as well as competitive price blade on a stable.. For boats and motorcycles plastic used to make straight cuts can how to cut polycarbonate windshield found at the bottom the. A dollhouse the damage the frame and gasket, send the frame and.!

Kwikset Remove Rose Cover, Trade City Of Sal Ghidos, Pitchers Gta 5 Income, Sennheiser Wireless Microphone, Otterbox Ipad Shoulder Strap, Black Bob Hairstyles 2020, Disadvantage Of Electron Microscope, Black Bear Gif, Best Blade For Cutting Quartz,